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Water Dispenser Plastic Float Ball
Water Dispenser Plastic Float Ball | Renovator Appliances Ltd.
Product Overview
The Water Dispenser Plastic Float Ball is a precision injection moulded plastic component designed to regulate the water level inside bottled and bottleless water dispensers. It works as part of the float valve assembly by automatically rising and falling with the water level, helping control the inlet water supply and preventing overflow. The float ball plays a vital role in maintaining consistent water levels, improving operational efficiency, and ensuring reliable performance throughout the appliance's service life.
Manufactured using premium engineering-grade thermoplastics, the Water Dispenser Plastic Float Ball offers excellent dimensional accuracy, buoyancy, chemical resistance, moisture resistance, and long-lasting durability. At Renovator Appliances Ltd., we specialize in OEM plastic injection mould design, mould manufacturing, and precision plastic injection moulding for water dispenser manufacturers and home appliance brands worldwide.
Key Features
The Water Dispenser Plastic Float Ball is engineered for accurate water level control, durability, and reliable performance.
Accurate Water Level Control
Automatically rises and falls with changing water levels to regulate the inlet water supply and help prevent overflow.
Precision OEM Fit
Manufactured according to OEM specifications for accurate compatibility with various bottled and bottleless water dispenser models.
Durable Engineering Plastics
Produced using high-quality engineering thermoplastics that offer excellent impact resistance, dimensional stability, moisture resistance, and buoyancy.
Lightweight Construction
Designed to provide smooth movement and reliable operation within the float valve assembly.
Long Service Life
Resistant to water, cleaning chemicals, corrosion, and everyday wear for dependable long-term performance.
Industrial Applications
| Industry | Application |
|---|---|
| Water Dispenser Manufacturing | Float Valve Assembly |
| Home Appliances | Domestic Water Dispensers |
| Commercial Equipment | Office Water Coolers |
| Hospitality Industry | Hotels, Restaurants & Cafeterias |
| Healthcare Facilities | Hospitals & Medical Centres |
| OEM Appliance Manufacturing | Custom Plastic Float Ball Components |
Manufacturing Process
Product Design & Engineering
The float ball is designed using advanced CAD software based on customer drawings, samples, or 3D models.
Plastic Injection Mould Design
Precision moulds are engineered to ensure excellent dimensional accuracy, consistent wall thickness, and reliable production quality.
Mould Manufacturing
Injection moulds are manufactured using CNC machining, Wire EDM, EDM, precision grinding, polishing, heat treatment, and assembly.
Injection Moulding Production
Engineering plastic granules are processed through precision injection moulding to manufacture high-quality float balls with consistent dimensions, excellent surface finish, and reliable buoyancy.
Finishing & Quality Inspection
Every float ball undergoes trimming, dimensional inspection, visual quality checks, buoyancy testing, and packaging before dispatch.
Raw Materials
We manufacture Water Dispenser Plastic Float Balls using premium engineering-grade plastics.
| Material | Properties |
|---|---|
| Polypropylene (PP) | Lightweight, chemical resistant, excellent buoyancy |
| High Density Polyethylene (HDPE) | High strength, moisture resistant, durable |
| Food Grade Polyethylene (PE) | Safe for potable water applications |
| Polyoxymethylene (POM) | High dimensional stability and wear resistance |
| ABS | Good impact strength and dimensional stability |
| Food Grade PP (Optional) | Suitable for drinking water contact applications |
Quality Control
Raw Material Inspection
Engineering plastic resins are inspected for quality, consistency, and moisture content before production.
In-Process Inspection
Critical dimensions, wall thickness, moulding parameters, and product quality are continuously monitored during manufacturing.
Final Product Inspection
Each float ball undergoes dimensional measurement, visual inspection, buoyancy testing, fitment verification, and surface quality evaluation before packaging and dispatch.
Buyer Guide
Choose an Experienced OEM Manufacturer
Partner with a manufacturer experienced in precision plastic injection moulding for appliance water flow components.
Verify Manufacturing Infrastructure
Choose a supplier equipped with advanced CNC machining centres, EDM, modern injection moulding machines, and strict quality control facilities.
Select High-Quality Engineering Plastics
Engineering-grade plastics ensure reliable buoyancy, durability, dimensional stability, and long service life.
Why Choose Renovator Appliances Ltd.?
Complete In-House Manufacturing
We provide complete services including product design, mould design, mould manufacturing, plastic injection moulding, quality inspection, and OEM production.
Advanced Injection Moulding Facility
Our modern injection moulding machines deliver precision-manufactured components with excellent repeatability, dimensional accuracy, and high production efficiency.
OEM & Custom Manufacturing
We manufacture Water Dispenser Plastic Float Balls according to customer drawings, CAD files, technical specifications, or physical samples.
Strict Quality Assurance
Every component is manufactured under stringent quality control standards to ensure dimensional accuracy, reliable buoyancy, and customer satisfaction.
Production Capacity
| Injection Moulding Machine | Approximate Production Capacity* |
|---|---|
| 120 Ton | 3,500–7,000 Components per Hour |
| 180 Ton | 3,000–6,000 Components per Hour |
| 250 Ton | 2,500–5,000 Components per Hour |
Actual production capacity depends on component size, mould cavities, material selection, machine cycle time, and automation level.
Frequently Asked Questions (FAQ)
1. What is a Water Dispenser Plastic Float Ball?
A Water Dispenser Plastic Float Ball is a plastic component used in the float valve assembly to regulate the water level by automatically controlling the inlet water supply and helping prevent overflow.
2. Which materials are used to manufacture Water Dispenser Plastic Float Balls?
We manufacture these components using engineering-grade plastics such as PP, HDPE, Food Grade PE, POM, ABS, and Food Grade PP depending on customer requirements.
3. Can you manufacture custom Water Dispenser Plastic Float Balls?
Yes. We provide complete OEM and custom manufacturing services based on customer drawings, CAD models, technical specifications, or physical samples.
4. What manufacturing process is used?
The float balls are manufactured using precision plastic injection moulding with moulds produced through CNC machining, EDM, Wire EDM, polishing, heat treatment, and precision assembly.
5. Which industries use Water Dispenser Plastic Float Balls?
These components are widely used by water dispenser manufacturers, home appliance OEMs, commercial water cooler manufacturers, hospitality equipment suppliers, healthcare equipment manufacturers, and appliance assembly companies.
Mould Material : P20 Tool Steel / H13 Tool Steel / NAK80
Plastic Grade : Virgin Grade / Food Grade / Engineering GradeProduct Material : Polypropylene (PP), HDPE, Food Grade PEMould Type : Single Cavity / Multi CavityWeight : 5–30 gDimensions : 20 mm - 60 mmRelated Products
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